UKCA Fabrication

We have a highly skilled workforce running a fully functional workshop situated beneath Blencathra in the heart of the Lake District. We carry out all the steel fabrication here and are capable of manufacturing all types of steelwork. We also have a large flatbed CNC router for our panel fabrication and a highly technical GRP (Glass Reinforced Plastic) spray system and can manufacture all manner of glass fibre products.

Steel Fabrication

Our fabrication process is certified in compliance with the UK Conformity Assessed (UKCA) standards for structural steelwork, specifically to Execution Class 2 (EXC 2). This certification ensures that our practices meet rigorous standards for the safety, reliability, and quality of our structural steel fabrications.

Compliance

Execution Class 2 (EXC 2) is applicable to structures subjected to normal stresses and where the consequences of failure are medium, encompassing the majority of buildings and bridges that are not subjected to extreme conditions. Our compliance with EXC 2 means that we adhere to all the relevant specifications and requirements set forth in BS EN 1090-2, including:

  • Material Properties and Selection: Ensuring that all materials used are of the highest quality and conform to the specified standards.
  • Fabrication Processes: Utilizing state-of-the-art fabrication techniques and machinery to achieve precise and consistent results.
  • Welding Standards: Following stringent welding procedures that meet the criteria for EXC 2, including welder qualifications and testing.
  • Quality Control: Implementing rigorous quality control measures at every stage of the fabrication process, from initial design to final inspection.
  • Documentation and Traceability: Maintaining comprehensive records for all fabricated components to ensure full traceability and accountability.

Quality Assurance

Our commitment to quality is demonstrated through our continuous investment in training, technology, and systems that enhance our fabrication capabilities. Our team of skilled professionals is dedicated to delivering projects that not only meet but exceed the expectations of our clients and the regulatory requirements.

Customer Assurance

With our UKCA certification to EXC 2, our customers can have confidence that our fabricated structural steel components are produced to the highest standards of safety and performance. This certification reflects our dedication to excellence and our ongoing commitment to providing superior products that meet the needs of the construction industry.

For more detailed information about our UKCA EXC 2 certification or to discuss your specific project requirements, please contact us at info@climbingwall.co.uk

Panel Fabrication

Our plywood climbing panels are the result of endless hours of research and development. All the minds at King Kong have worked together to create a climbing panel with superior friction, vibrant colour, and a non-scuff surface. The process is constantly being improved and developed further. Our aim is to provide the best climbing panels available on the market.

The climbing panels are cut and drilled using a CNC router prior to the texturing and finishing process. Factory production control systems are in place to ensure the continuous supply of a reliable climbing panel.

We also offer un-textured plywood panels for those wishing to install a pure wooden look to their climbing wall.

Want to find out more? Call us on 017687 79959

or email us Info@climbingwall.co.uk